Waya mkpanaka pickling&phosphating ahịrị
Uru na usoro mmepe nke ọgwụgwọ pickling na-akpaghị aka:
Ngwá ọrụ ọgwụgwọ elu akpaaka nwere uru na ụzọ ịchịkọta omenala na ụzọ ọgwụgwọ ndị ọzọ na-enweghị acid enweghị ike iji ya tụnyere:
★Ogo elu dị mma-- usoro eji eme ihe ka bụ acid, ya mere ogo elu ka na-ejigide uru nke pickling omenala;
★Mmepụta akpaaka——mmepụta akpaaka na-aga n’ihu, nrụpụta nrụpụta dị elu, nnukwu mmepụta, kọmpụta na-achịkwa usoro dị iche iche, a na-emepụta ihe na-akpaghị aka.Usoro a kwụsiri ike, karịsịa adabara maka nnukwu-olu, centralized mmepụta;
★Ọnụ ego mmepụta dị ala-- akpaka akara nke usoro parameters, mmepụta usoro nwere ike kachasị, na ezi uche na irè mmepụta mgbasa ozi mgbasa.Iji mgbanaka eme ihe, ebe mmepụta na-akpaghị aka nwere ike ibelata ọnụ ahịa ndị ọrụ n'ụzọ dị irè.Ihe ndị a na-eme ka akụrụngwa pickling na-akpaghị aka.Ọnụ ego eji arụ ọrụ dị ala karịa nke pickling omenala;
★Mmetọ gburugburu ebe obibi dị ala-- The akpaghị aka pickling akụrụngwa nwere ike kwadebere elu elu mmiri mkpofu na gas ọgwụgwọ ngwaọrụ, jikọtara na e ji mara nke ya ngwá ọrụ, nweta dịtụ ala umu anwuru na ntakiri mmetọ na osisi na gburugburu ya.Karịsịa maka ọgwụgwọ alụlụ acid na ọgwụgwọ mmiri.N'aka nke ọzọ, ọ bụrụ na a kwadebere ya maka nrụpụta acid kwesịrị ekwesị na akụrụngwa ọgwụgwọ mmiri, enwere ike nweta ihe ọkụkụ efu.
★ Site na ọganihu nke teknụzụ, akụrụngwa pickling na-akpaghị aka ga-eji nwayọọ nwayọọ ghọta njikọ enweghị nkebi na nsochi logistics, MES, ERP na sistemụ ndị ọzọ.Na ụlọ ọrụ 4.0, igwe ọhụụ, igwe ojii buru ibu data na teknụzụ ndị ọzọ, nwere ike nweta ogo dị elu nke mmepụta kpụ ọkụ n'ọnụ, akpaaka, na ọtụtụ ụdị dị iche iche, na-eweta nnukwu uru akụ na ụba na ụlọ ọrụ ahụ.
Nhọrọ akụrụngwa
Ọdịiche dị n'etiti ahịrị pickling dị iche iche:
★okirikiri ụdị-- adabara elu na ala carbon waya mkpanaka ihe na yiri usoro chọrọ, na elu arụmọrụ, nnukwu mmepụta na ezi mmejọ ndidi;
★U-ụdị-- adabara elu na obere carbon waya mkpanaka na igwe anaghị agba nchara waya mkpara dị iche iche na nhazi chọrọ, na nnukwu mmepụta;
★ogologo ụdị-- adabara emepụta na kọmpat osisi Ọdịdị na ala mmepụta chọrọ.Enweghị oke na ụdị mkpanaka waya dị iche iche.
Nhazi usoro a na-ahụkarị
Atụmatụ
★ Ọgbọ ọhụrụ nke ndị na-emegharị ihe:
• Igwe ọkụ eletrik ahaziri nke ọma maka ahịrị pickling, yana oke nchebe na nguzogide corrosion;
• njikwa ụgbọ ala anọ, 4 mobile motors na-agba ọsọ synchronously, nke na-eme ka ntụkwasị obi dị ukwuu na ntachi obi nke arụ ọrụ akụrụngwa dịkwuo mma;
Ọdịda nke otu moto adịghị emetụta ọrụ nke manipulator;
• Igwe ihe eji emegharị emegharị nwere ntụzịaka nke abụọ jikọtara ya na usoro nduzi ọtụtụ nke ogwe aka roboti na-eme ka ọrụ kwụsiri ike na mkpọtụ dị ala;
• Igwe ihe na-ebugharị ebugharị na-eji usoro ntuziaka ụzọ atọ nwere usoro 2 × 2 iji hụ na usoro mbuli elu na iwetulata kwụsiri ike na enweghị ịma jijiji;
• Multi-group steering method with 2 × 4 Ọdịdị, mgbanwe stewed, ala na-agba ọsọ mkpọtụ, na ọ dịghị okporo ígwè jamming;
• Oghere ntụgharị nke egwu ahụ nwere ike ịdị ntakịrị ka mita 3, na nhazi ya bụ kọmpat.E jiri ya tụnyere ngwaahịa ndị yiri ya, ọ na-echekwa 1/3 nke oghere mmepụta ihe;
• Onye na-emegharị ahụ anaghị akpọtụrụ egwu ahụ ozugbo mgbe ị na-eje ije, na egwu anaghị eyi;
• Ejikọtara ya na ihe mkpuchi na-ebuli ọnụ ahịa zuru oke iji chịkwaa ọnọdụ ebuli nke ọma na nyochaa ọnọdụ ebuli elu oge niile iji hụ na ọrụ nchekwa;
• Onye ọ bụla manipulator na-eji ihe mmetụta nkwụnye ọnọdụ kwụ ọtọ, nke na-azụghachi ọnọdụ ọrụ ugbu a nke onye na-eme ihe, na mkpebi nke 0.8mm, na-eme ka onye na-arụ ọrụ na-arụ ọrụ nke ọma;
• pụrụ iche arụ ọrụ nhazi, ogologo ọrụ ndụ nke akụkụ, mfe mmezi na nrụzi, na ngwa ngbanwe nke akụkụ.
• Igwe ọkụ eletrik ahaziri nke ọma maka ahịrị pickling, yana oke nchebe na nguzogide corrosion;
• njikwa ụgbọ ala anọ, 4 mobile motors na-agba ọsọ synchronously, nke na-eme ka ntụkwasị obi dị ukwuu na ntachi obi nke arụ ọrụ akụrụngwa dịkwuo mma;
★ ọdịda nke otu moto adịghị emetụta ọrụ nke manipulator;
• Igwe ihe eji emegharị emegharị nwere ntụzịaka nke abụọ jikọtara ya na usoro nduzi ọtụtụ nke ogwe aka roboti na-eme ka ọrụ kwụsiri ike na mkpọtụ dị ala;
• Igwe ihe na-ebugharị ebugharị na-eji usoro ntuziaka ụzọ atọ nwere usoro 2 × 2 iji hụ na usoro mbuli elu na iwetulata kwụsiri ike na enweghị ịma jijiji;
• Multi-group steering method with 2 × 4 Ọdịdị, mgbanwe stewed, ala na-agba ọsọ mkpọtụ, na ọ dịghị okporo ígwè jamming;
• Oghere ntụgharị nke egwu ahụ nwere ike ịdị ntakịrị ka mita 3, na nhazi ya bụ kọmpat.E jiri ya tụnyere ngwaahịa ndị yiri ya, ọ na-echekwa 1/3 nke oghere mmepụta ihe;
• Onye na-emegharị ahụ anaghị akpọtụrụ egwu ahụ ozugbo mgbe ị na-eje ije, na egwu anaghị eyi;
• Ejikọtara ya na ihe mkpuchi na-ebuli ọnụ ahịa zuru oke iji chịkwaa ọnọdụ ebuli nke ọma na nyochaa ọnọdụ ebuli elu oge niile iji hụ na ọrụ nchekwa;
• Onye ọ bụla manipulator na-eji ihe mmetụta nkwụnye ọnọdụ kwụ ọtọ, nke na-azụghachi ọnọdụ ọrụ ugbu a nke onye na-eme ihe, na mkpebi nke 0.8mm, na-eme ka onye na-arụ ọrụ na-arụ ọrụ nke ọma;
• pụrụ iche arụ ọrụ nhazi, ogologo ọrụ ndụ nke akụkụ, mfe mmezi na nrụzi, na ngwa ngbanwe nke akụkụ.
★ kọmpat okirikiri nhọrọ ukwuu, factory mere ígwè Ọdịdị, elu-ike bolt njikọ, keukwu mgbochi corrosion ọgwụgwọ.
• Dị mfe ịnọgide na-echekwa na ụlọ ọrụ mmepụta ihe;
• A na-etinye ebe nchekwa ahụ n'ime ahịrị mmepụta ma ọ dịghị etinye ohere dị n'èzí;
• Dị ike ma dị nchebe karịa ịgbado ọkụ ọdịnala, kpochapụ nchekasị kpamkpam;
• Akụrụngwa mara mma ma mara mma, dị mfe ịwụnye, na oge ihe owuwu dị mkpụmkpụ;
• A na-agbapụ elu elu nke ihe owuwu ígwè bụ isi iji hụ na mkpuchi mgbochi corrosion na-esote bụ nke siri ike ma sie ike;
• Mgbe agbachara agbawa, a na-eji mkpuchi mgbochi corrosion na-agwọ elu elu, ma fesaa ya na mkpuchi mgbochi corrosion roba chlorinated, yabụ enweghị nchekasị maka corrosion.
★ Pickling adopts tank mpụga mgbasa filtration technology:
• teknụzụ ikike ikike;
• Enweghị ihe ndị na-ekpo ọkụ na ihe mkpuchi na tankị pickling;
• Ịchịkọta mkpara waya na-agbanwe agbanwe na-eme ka mmetụta pickling dịkwuo mma, na oghere nke eriri waya nwekwara ike ịchịkọta nke ọma;
• Melite nrụpụta pickling site na 10 ~ 15%;
• Ihe fọdụrụ na ntanetị n'èzí tank, iwepụ ihe fọdụrụ n'ịntanetị, mụbaa ndụ ọrụ hydrochloric acid karịa 15%, ma chekwaa ụgwọ ọrụ mmepụta ihe;
• Usoro nhicha na nhazi nke tankị acid dị ogologo, na-ebelata ọrụ ike.
★ Teknụzụ imegharị mmiri nke ọma:
• Synchronous countercurrent mmiri okirikiri ihicha na-aghọta na nwayọọ itinye n'ọrụ nke mmiri akụrụngwa;
• A na-emegharị condensate uzuoku na tank mmiri ọkụ;
• Oriri mmiri nwere ike ịdị ala dị ka 40Kg / ton, na-ebelata ọnụ ahịa mmepụta.
★ Sistemụ mkpofu zuru oke:
• Ntugharị dị elu n'otu oge nke ime n'ime na elu nke eriri waya;• Na-arụkọ ọrụ na ngwaọrụ na-atụgharị eriri waya, ọ nwere ike ịsacha ebe kọntaktị nke eriri waya na nko na-enweghị njedebe nwụrụ anwụ;
• Nozzle ọ bụla na-agbapụta nwere ihe jikọrọ ọnụ nke ụwa niile, nke enwere ike ịhazi ya n'akụkụ nkuku kacha mma;
• Usoro nfegharị ahụ na-agbanwe agbanwe ma mara mma, na nlekọta ahụ dị mfe ma dị mma;
• Njikwa mgbapụta mmiri okpukpu abụọ, nnukwu mgbapụta mmiri na-arụ ọrụ na-eme ka mmiri na-agbapụta, na obere mgbapụta mmiri na-agbanye elu nke eriri waya maka nchebe;
• A na-eji mmiri nchacha mee ihe ugboro ugboro na-enweghị nchegbu banyere oriri mmiri.
Rịba ama: Usoro nchacha mgbe pickling dị ezigbo mkpa na usoro pickling na phosphating dum, nke na-emetụta kpọmkwem ọgwụgwọ phosphating na-esote;Mmetụta nchacha na-adịghị mma ga-ebelata ndụ ọrụ nke ngwọta phosphating.Mgbe e webatara acid fọdụrụnụ n'ime ngwọta phosphating, ngwọta phosphating dị mfe iji gbanwee oji, na ndụ ọrụ na-ebelata nke ukwuu;nchacha ezughị ezu ga-emekwa ka àgwà phosphating na-adịghị mma, elu uhie ma ọ bụ odo odo, obere oge nchekwa, na ịrụ ọrụ eserese adịghị mma.Ndị na-emepụta ngwaahịa ọla nwere ihe ndị dị elu na-eji usoro ịsa mmiri zuru oke.
★ Advanced na inogide phosphating na slag mwepụ usoro
• Arụ ọrụ nkwụsịtụ na-akpaghị aka na-enweghị ọrụ aka;
• nnukwu ebe nzacha usoro, akpaka slag ihicha na slag mkpofu;
• A na-eweghachite mmiri dị ọcha nke phosphating na-akpaghị aka na tank phosphating, ọ dịghị ihe ọzọ phosphating doro anya mmiri mmiri dị mkpa;
• Ọnwụ ọkụ nke ngwọta phosphating dị ntakịrị na usoro nkesa nzacha, nke na-enyere aka belata oriri ike;
• Ọrụ a pụrụ ịdabere na ya, obere akara ụkwụ, obere mkpọtụ na obere ume ike;
• Ịrụ ọrụ dị mfe, ụgwọ ọrụ dị ala na nhazi dị mma.
★ Advanced akara usoro na a pụrụ ịdabere na mmemme imewe:
• Nhazi ụzọ abụọ nke ihe mmetụta linear na nsonye nso, jikọtara ya na algọridim software, iji gbochie ihe mberede nkukota;
• Njikwa nchekwa siri ike na nhazi ihe mmetụta nchekwa iji zere ihe mberede onwe onye ma hụ na nchekwa ndị ọrụ;
• Izi ezi n'ọkwa dị elu, njehie nhazi ≤ 5mm;
• Ihuenyo ngosi na HMI na-adabere kpamkpam na ọnọdụ dị ugbu a nke onye na-eme ihe na saịtị na ebe ebuli elu nke nko;
• Ndị ọrụ nwere ike ịhazi usoro usoro dị iche iche;
• Dị ka ụdị waya waya, onye ọrụ nwere ike họrọ pickling na phosphating usoro na otu igodo mgbe loading;
• Enwere ike imezi usoro mmepụta ihe n'oge ọ bụla n'oge mmepụta ihe, na njikwa mgbanwe;
• Sochie ma dekọọ ọnọdụ usoro nke eriri igwe ọ bụla n'oge usoro pickling na phosphating;
• ọrụ BYPASS, nke nwere ike ịghọta otu isi nchacha;
• Enwere ike ịhazi akụkọ dị iche iche dịka mkpa onye ọrụ si dị, nke dị mma maka ndị ọrụ ịjụ ajụjụ na ịdekọ;
• Jiri Ethernet wireless ụlọ ọrụ mmepụta ihe ga-adaba ọnụ ụzọ ámá PLC iji nweta njikwa a pụrụ ịdabere na ya na ezigbo oge;
• Ị nwere ike ịhọrọ iji RFID ma ọ bụ usoro koodu koodu, dakọtara na-akpaghị aka na usoro, ma soro ụzọ mkpanaka waya n'oge ọ bụla;
• Ị nwere ike họrọ iji Internet nke ihe interface, ígwé ojii n'elu ikpo okwu njikwa, na mobile ekwentị na mbadamba nwere ike ịbụ remotely online;
• Enwere ike idowe ihe ntanetị usoro MES, na usoro MES nwere ike ijikọ ngwa ngwa a, nke dị mma maka njikwa mmepụta.
★ njikwa mma na imepụta ihe siri ike:
• Ihe owuwu ígwè na ndị na-emegharị ihe niile bụ ndị a na-achọpụta ntụpọ;
• A na-anwale tankị niile maka awa 24-48 nke njuputa mmiri;
• Igwe ọkụ eletrik niile na ụlọ nkesa ike na-agbaso asambodo 3C.
